If it looks faulty, replace it. Powered by Invision Community. Since day one the Massimo transmission grinds when switching gears. Make sure to open it back and forth while cleaning to ensure you remove all buildup. Sometimes, youll only shift gears after turning the engine off. I've just about got it. When I brake hard in 2wd the transmission seems to pop out of gear. Is water circulating? 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. Inefficient brakes can also lead to the destruction of standby objects. Have a parts problem? If gas is flowing freely, the fault is in the carburetor or injectors. . if unaware of this, you may attempt emergency braking but may find this disappointing. By Uncategorized. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. You will want to execute a leak-down test to see if theres any compression. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. While weve seen some common Massimo utv problems, there are one of the few companies dominating the market today. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. These wires can cause Massimo owners to experience issues with Massimos headlights, Massimos starting system, and Massimos electrical signals which are very important in the proper operations of your Massimo! I bought mine new in 2017.. it has always run perfectly.. Get Directions. ATVs use different types of transmissions, where belted CVT transmissions are the most common. You should barely be able to see the engine move, if at all. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. If you have a fuel pump problem, the diaphragms inside the pump are probably blocked, preventing gasoline from flowing freely to the engine. Primary hours. When you see this fabric/rubber material deteriorating the belt is showing signs of age. My T-Boss 410 died hard on a run up the driveway and wouldn't restart. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. Read moreabout us here. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. Inspect the ball-ends for wear. The Massimo is made by Hisun and has the engine and transmission made in. Bearings inside the diff may be worn out or sized. Step 1: Does the ATV shift gears normally with the engine off? Replace the UTVs fragile wires with good-quality ones. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! If you have a damaged ejector, replace it. Spacious cargo bed for hauling farm produce, hay, and other cargo. You are here. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. The biggest safety component of a vehicle is the braking system. We will explore some of the Massimo UTV problems. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. One of the common Massimo utv problems is the Leaks. Because of this, many owners have resorted to bypassing the fan switch in a couple of different ways. Another common issue reported among Massimo owners is a high-pitch squealing or screeching noise when applying the brakes. The bleeder is the bottom right of flange. Some ATVs use an oil-sump wet clutch in combination with the dry clutches on the CVT belt transmission. Massimos braking system and acceleration systems are not the best and Massimo also has issues with its wiring system which can cause Massimo to lose power, leading Massimo owners into dangerous circumstances. Check to ensure both valves are set at their proper clearances, and make adjustments if not. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. I'll post another update on how it's going over the next few days. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. Massimo UTVs may not be as well known as Polaris, Honda, or Can-Am, but they have a very strong following of loyal customers. For fuel injected Massimo UTVs, there is no inline fuel filter, only a screen. It ran 100 miles perfectly and all fluids were checked and radiator was full. I disassembled it completely. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. Remove the plug and inspect it for any corrosion or other deterioration. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. About Us; Staff; Camps; Scuba. How To Fix Massimo UTV Transmission Problems. Replace any damaged components. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . If the problem persists, check the 4WD servo motor. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? These problems mainly stem from the transmission shifter and poor-quality gear oil. If it does not, you likely have an issue with either your fuel pump relay or the fuel pump itself. Massimo was founded in the Fort Worth/Dallas, Texas area in 2009. However, if you have excessive bubbling out of the radiator fill cap area that wont subside, you likely have a blown head gasket. Other frequent problems include braking trouble, performance issues, and a very limited warranty. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. It is supposed to spin freely in one direction and be locked in the other direction. https://www.ebay.com/itm/165963318931? I once smelled antifreeze so went thru and tightened all clamps and checked for leaks with none found but I did find one clamp that I tightened a few turns so could have been sucking air. This however depends on your budget and the type of Massimo UTV. Some models of Massimo UTVs dont have brakes in the front, which can lead to longer braking times. Fixing this issue is relatively easy. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. Most of the mechanical components come from China, but they are shipped to the United States and assembled here. I made this site to share what I have learned as an avid ATV owner and enthusiast. Then stalls. Let it dry and re-grease it with dielectric grease. Therefore, having fragile wiring defies this definition. Group for owners and fans of Massimo, Bennche UTV's to share info and tech tips. The battery, when bought with the vehicle, is only covered for 30 days. Inspect and clean the ejector regularly. The fuel ejector sometime gets clogged with dirt. It died and wouldnt start. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. 99% sure its head gasket. Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. On ATVs that has manual clutch transmissions, you should make sure that: To test your gearbox for internal damage without splitting the case you can try this method: One of the most common issues one could be facing with a gearboxs internals is having a worn or bent shift fork. Anyone have anything positive or negative to share ? If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. I contacted the service guy at Tractor Supply and he stated he could provide no help at all. The company over time has amassed great patronage and enjoys an overwhelming number of positive reviews from its users. The engine sometimes overheats without any known cause. While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. By MMC. In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. If theyre not in good condition, replace them. I ll run it on the trails next weekend.. Clean it to remove the dirt or replace it. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. Learn More. Whatever jeopardizes your brakes puts your life and those of others at great risk. They are great for hunters, farmers, campers, off-roaders, and for work applications. Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. No smoke and no water coming out exhaust. Insufficient vehicle power might indicate that the CVT transmission is slipping and that the transmission belt or clutch needs to be replaced. Make sure all connections are clean and greased with dielectric grease. Sometimes, nothing will happen when you try to shift to 4WD. Tenaciously, Headlights going out while driving is the most common complaint. If the oil is black and smelly, its old and long overdue for replacing. The cable is not broken. Your user manual will provide the correct setting for your bike. Home; Chinese UTV Transmission and Clutch Parts . Access the gear lever and adjust it. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. watch for burping . Even if it isnt your only issue, it must be resolved before you can get the quad up and running. Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. Ensure to use only quality gear oil. Ascertain that the spark plug electrodes are close to anything grounded. This is one of the easiest to verify, but its also one of the most crucial. Massimo UTVs dont have a braking system on their front wheels so these vehicles wont stop moving when you step on Massimos brake pedal to stop! For the complete procedure, go to Hondaatvforums.net. The Massimo Buck 400 is often thought of as an underpowered vehicle, even though it is a 4-wheel drive. Wiring problems arent uncommon in Massimo vehicles, yet theyre a problem that some Massimo owners dismiss since its more common for the wiring on these vehicles to be torn or cut rather than completely broken, this can happen when you take your Massimo off-road! This is for all of you Massimo UTV, SxS (Side by Side) owners. Avoid driving your Massimo utility vehicle in the rain. Another common culprit of your engine not firing up is old fuel that has been sitting for a while. One of the reasons could be that UTVs are generally driven hard over very tough terrain. If it does, your fuel pump should be in good shape. factory workshop service and repair manuals for your ATV. The utv is considered to be underpowered. We have 4 Honda machines. That would be absolutely awful. My dealer first said it takes 2 or 3 times to purge it sometimes. I got to feel it too, when I held my fingers too close to the conductor. Copyright 2022 SC Autosports, LLC. While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. Begin by troubleshooting the externals as they are the most accessible. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. Remove the motor. Start by squirting carb cleaning or ether into the carburetor or injectors and then attempting to start the engine. An air bubble blockage somewhere in your coolant system is another of the main culprits of an overheating Massimo UTV. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). The Vector 500 Camo features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. Adjust the ball ends until they drop straight onto the shifter. (877) 881-6376. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. The ignition, headlight, and other electrically powered accessories are affected when this happens. Massimo UTVs may experience transmission problems when shifting gears. You can post now and register later. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. Check the exhaust system in addition to the air intake. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. For carbureted ATVs, there will be an adjustment screw to set the idle. Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. Any misfire or white smoke on start up? I own a Hisun myself. We recommend that you only use OEM belts. Happy hustling! How does this happen? They are suited for rough terrain and can go places a truck cannot. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. Companies can, of course, distribute as many accessories as they wish. Air Flow. 471cc fuel injected 4-stroke engine Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. Now is a good time to pull the clutches for proper cleaning and service. thanks a lot .. PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. When youre driving your UTV on rough terrain, whether on the farm or out hunting, youd expect the wires to be protected. Hey Joe I had the exact same problem with my 750. If the motor does not work, the bike will not shift gears. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. The exhaust smells like raw gas for a little while. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. But there will be no other major problems. I have a Massimo 500 utv efi, shift problems. Its also possible that the disc brake plate or clippers are loose and need to be tightened. I pulled the plug and its brown as it should be. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. If you find any, call a professional to repair them. If you suspect your fuel pump may be an issue, you can test it by removing the hose and cranking up your machine to see if fuel will spray out. One of the most common problems is belt slippage which can leave you stranded because the gears wont turn and arent able to transfer power to the drivetrain. Massimo utv only has a brake system in the rear wheels and not in the front wheels. Remove the motor and give it a proper cleanse with an electric-cleaner. Also, look for debris such as old seals being drained out with the oil. They stopped selling them because of bad engine issues. Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. Presumably manual transmission. Thinking head gasket. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. There are however not free from problems. Make sure the oil level is correct or the bike may not shift as it should. Ive seen an exhaust become blocked with muck, preventing the engine from starting. Each of these problems is discussed in more detail below with possible solutions and prevention strategies. The Massimo utv should be parked under a canopy or car park, especially during rainfall. This thing only has less than 400 miles on it . Upload or insert images from URL. While driving the Massimo utv, ensure to avoid tree branches and similar objects that could get entangled with the wiring. The wiring system of Massimo utv is considered one of the common Massimo utv problems the same as many other UTVs like the Hisun UTV. Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! I have a Suzuki Quadmaster 500, that I got from a customer. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. Many Massimo UTV users complain about wiring problems in their utility vehicles. Massimo utv has an open rear end. When you drive a Massimo, be aware of this possibility and always brake ahead of time until you are aware of how your vehicles brakes perform. Replace it if you find it worn out. The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. Email this Business. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. Dying young is easy. The rides are very nice. Anyone know of an aftermarket Half Door for the Coleman UTV 400? 2000 Suzuki Quadmaster 500. Aside from farm work such as plowing and harrowing, they are suited for other outdoor activities as well. If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. The transmission oil and differential oil are two of the most vital fluids in your ATV or UTV. No smoke and no water coming out exhaust. There are two valves on Massimo UTVs. By You may also notice that your UTV becomes sluggish in 4WD. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. If following these steps does not resolve the issue, you may need to change out the spark plugs as their status has been known to affect idling as well. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. While most Massimo UTV owners praise these vehicles for their great prices, versatility, and quality, some owners raised a few common issues with these UTVs. Be sure the terminals on the battery arent loose, and theres no corrosion that could block the electricity. The fuel ejector is another source of Massimo UTV engine problems. Home. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. I will bring it back to him tomorrow .. Okay mine isnt fixed. When youre purchasing a brand new vehicle, you expect a decent warranty. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. But wont start with key doesnt do anything when I turn the key. Irrespective of its problems, Massimo utv is still one of the best in the market. Aside from overheating, the ejector is also a common source of engine problems. Please note that the clutches will be spinning at high speeds. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. MSRP: $823.99. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. I have a 2011 hisun 800 utv. SPECS: MASSIMO T-BOSS 750 ENGINE/TRANSMISSION Engine type Single cylinder, liquid cooled, 4-valve, OHC, 4-stroke Displacement 694cc Bore x stroke 102mm x 85mm Compression ratio 10.2:1 Lubrication system Wet sump Additional cooling Auto fan Induction EFI Make that the air filter is clean and that the airbox intake is clear of any obstacles. 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. These UTVs can easily handle challenging terrains, including hills, rugged areas, and deep ruts. It circulates water until it gets hot and then I check it and its low on antifreeze. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. I have a copy of the owners manual if you still need it. Eric Schoembs from ATV Connection. All Rights Reserved 2020 - 2023 by ClaspAuto.com. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. Joe Breaux The fuel pump relay is located just above the fuel tank. Its been close to great for me. I use it for work around the house and on the plantation. Inspect the 4th relay located beside the battery. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. What Are Some of the Common Massimo UTV Issues? Im William Guzenski, ASE certified master automobile technician & automotive expert. $113.82. They didnt make their debut until 2014 at the AIM Expo in Orlando. The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. I spoke at length to the dealer today and he has 2 in shop now with bad engines and a third waiting to come in with a bad flywheel. Chinese UTV Transmission and Clutch Parts. Welcome to Off-Road Care. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 Being able to see the engine from starting test to see the from... Issues on any of them.. its possible he didnt get all the air out outdoor activities as as! Indicates that there is a utility vehicle in the braking system of you UTV... 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