all problems of the 2004 Chevrolet Silverado 2500 Motors corp. ) car or truck again!!. This service is available at most auto-part stores. jackharrismusic.com is a member of the Amazon Services LLC Associate program. Here are the 6 most common transfer case problems, along with their easy solutions. Regular maintenance keeps Chevy Silverado transfer case problems away. The holding clip for the oil pump inside of transfer case broke which allowed the oil pump to shake inside of case and consequently rubbed a hole thru t case which effectively emptied all the lubricating oil from t case ruining most of the parts inside. The Truck Fails to Go into a Four-Wheel Drive, Why Do Transfer Case Problems Occur in a Chevy Silverado, Replacing a Chevy Silverado Transfer Case, Buying A Used GMC Yukon, Heres What to Look for! We finally had a big enough snow this year to bring the people with 4WD problems out. But if theres anything else you want to know about transfer case problems, check this section out: Generally speaking, if your transfer case is not working, youd hear a grinding /metallic sound coming from underneath the vehicle. So, theres a good chance your transfer case is still in great shape. I realize that problems can happen with any manufacture, however this gm issue with a pinhole in the transfer case that is caused by an internal part that breaks and drivers losing power to the drive train is a regular occurrence. Unfortunately, there is no dipstick on a transfer case to inspect the fluid level and condition, so you must actually remove the drain plug in order to determine how much fluid is inside of the case. Transfer case develops hole from pump inside on my 2004 chevy 2500 hd duramax. Weve seen many Chevy truck owners get new aftermarket parts only to run into several issues right after the assembly process. Be the first to answer Feb 18, 2018 . Dont worry, though. Transfer case failure isnt the only problem with Duramax engines. What problems does the Chevy Silverado transfer case have? Since a transfer case does not contain a lot of fluid, it will not take long before the transfer case runs dry with no protection from overheating. The front and rear driveshafts connected to the transfer case are able to mechanically lock, which means that both the front and rear axles receive an equal amount of torque. Worn-out gears make your truck fail to come out of neutral. After replacing it, you shouldnt run low on transmission fluid again. Another common problem is a transfer case that pops out of 4WD. After all, its not everyone is knowledgeable in mechanical lingo. all problems of the 2006 Chevrolet Silverado 2500 The contact stated that while driving 70 mph, without warning, the vehicle felt like it was not in gear. Had a friend with an 04 chevy do this. This requires a pump inside of the case to circulate fluid while operating. If youre running low on transmission fluid, youll have a hard time changing gear. Slide under and locate the transfer case motor. All the oil drains out of case causing catistrophic fallers. So, the only way to get rid of this annoying problem is to replace the switch itself. Here are other related topics worth the read: Does The Chevy Equinox Have A 3rd Row of Seating? I called and left message with service writer. Top Chevrolet Silverado 2500 HD Problems Speedometer or Other Instrument Panel Gauge May Work Erratically 257 people have reported this 142 Fuel Level Sensor Failure 167 people have reported this 92 4WD Transfer Case Position Sensor/Selector Switch May Fail 105 people have reported this 38 Inside Door Handles May Break 86 people have reported this I plowed the last 2 days and toggled bewteen 2wd and 4wd with no issues. My truck is grinding from 45-55 mph at cruise or easeing up to speed but if you give it gas it quits and when i messed with the encoder motor plug and put die electric grease in it it stopped for maybe 50 miles then started again any ideas, I put an Encoder on about a year ago. The vehicle was taken to an independent mechanic for diagnostics where the mechanic advised that the transfer case would have to be replaced. The Chevy Silverado was introduced in 1998 and has been one of the most sought-after vehicles by truck lovers. As with many other posts here, I too have had problems with both the instrument cluster(bad speedometer and gauge readings, "electrical") and also the transfer case with holes wearing through the case, "pump slap". Well, if you cant find any leaks under the vehicle and the transmission fluid is low, heres a little test you can run to rule this out: To solve this issue, youll have to pull the transfer case and install a new seal. Additionally, the transfer case did not contain any fluid. The vehicle was repaired. Using special tools and their experience, your mechanic will identify the underlying problem. As we already know, the transfer case gears can wear out with time. The Duramax transfer case is complex equipment that needs one to have vast knowledge and experience. You can source one locally or get in touch with e dealer. One common problem for Silverados is issues with the transfer case. It just won't go in 4L. Overheating can also result in bad gaskets, bearings, and seals. 2001-Up GM Silverado 2500 HD 29 Spline Input, 31 spline rear slip NP263XHD Elec Shift. This should not be happening on vehicles this new with little miles on them. These Are The Years To Avoid, How To Safely Remove Deep Scratches From Your Car. What is an Odometer Statement and Why is it Important? U-joints can be a pain in the neck to deal with. Your mechanic or dealer will see whether its possible to get another half from a salvaged Duramax engine. As we have discussed, the transfer case uses a special fluid. Remove the plugs from the back of the switch and plug in the new switch. The dipstick has a line that signifies the fluid level. Some of the most common solutions are: Check the fluid level and add more if necessary Have the transfer case flushed and refilled Replace the shift fork Replace the gears Chevy Silverado Transfer Case Replacement Cost It can also be caused by a few other things. 1A Auto is not responsible or liable for any loss damage (including, but not limited to, actual, consequential, or punitive), liability, claim, or any other injury or cause related to or resulting from any information posted in this video. In case the Service Four-Wheel Drive Light comes on, it means that there is a problem with the transfer case. Another common culprit is leakages. connections to it, bracket bent by some person to drop pan etc. DESCRIPTION. Sounds like gm is ignoring this problem. This can be caused by low fluid levels, dirty fluid, or excessive heat. GMC Jimmy, Suburban and Yukon and Full Size pickups 1981-1988. I talked with my dad earlier and he is friends with someone who was on the trouble shooting team for these things. If the fluid level is low, it can cause the gears to grind and eventually fail. By doing so, you will remove the contaminants affecting the system. In case there is a leak in the transfer case, the gears will not be properly lubricated and they will start to wear out. If you notice that the truck is vibrating when youre driving, it could be a sign of a problem with the transfer case. Where older transfer cases were gear driven and had only a single gear ratio, modern transfer cases usually use a chain drive and have 2 gear ratios to provide more power options depending on driving conditions. If you plan on buying a truck or SUV with a Duramax engine, its essential to familiarize yourself with the following Duramax transfer case issues. This happened when vehicle is operating with no warning. Most of the time, when it is leaking, crawling underneath the truck is more than enough to find the leak. It comes with a variety of safety features, including airbags and side-impact protection. Next up, head over to the transmission pan. If the damage is severe, the mechanic can advise for a total replacement of the transfer case. 2022, CarProblemZoo.com All rights reserved. The next time it happens to you, get the transfer case checked. Assume those links are affiliate links which means I may earn a commission if you click and buy. However, a failing transfer case can also manifest such a problem. The hazards: GM. The vehicle was repaired, however the failure recurred several times. RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. Im a guy with a lifelong passion for four-wheel drive vehicles. Sometimes the light would disappear or the buttons would not respond. If this doesn't correct the problem, then the next suspect is the transfer case control module (TCCM). Please note that this may signal a wide range of issues related to the vehicles 4WD system. Thanks guys. If you skimp on timely repairs, you might have to replace the transfer case, which also doesnt come cheap. The interior is comfortable and also provides sufficient legroom for the passengers. I keep it clean so I just thought I bumped it while dusting it out. Itll merely restore the TCM to factory settings so that the TCM can pick up your driving habits once again. 6 turbo diesel 2500 hd silverado, the four wheel drive will not engage light keep flashing, service 4 wheel drive is on , this truck only has 19,000 miles on it. Even before we can list some of the common problems associated with a Duramax transfer case, we must define what it is. While it doesnt seem like a big problem, it alludes to a malfunctioning transfer case. It is because of the moving chain inside of the transfer case that it is necessary to have fluid inside the case to dissipate heat and maintain lubrication. You can troubleshoot your own chevy 4wd or you can solve blower motor problems on your own by following some simple DIY methods. The transfer case is filled with special gear oil. I have since replaced both problems but still nothing back from gm. I took my truck in to have service work done on it, and found out from the jasper transmission company, that they are doing a large number of chevy transfer cases because they weren't shimmied right from the factory, causing the gears in the transfer case to eat through the bottom of the housing on the transfer case itself. Never had a problem before now. These engines are versatile, reliable, and have a lengthy lifespan. First, its the usual wear and tear. Waiting too long can cause further. When they go and they will all go as many say it can cost with the addition of the pump case half. Our Chevrolet GMC transfer cases come with all new bearings, gaskets, seals and viscous couplers replaced, a large number of planetaries are also replaced. In my case this happened on a residential street, if it would have happened on highway it could have resulted in a very bad accident. Some of the most common solutions are: The cost to replace the transfer case in a Chevy Silverado can vary depending on the year and model. The manufacturer was notified of the failure. Duramax is one of the most powerful engines in the auto industry. Inside the transfer case, theres a fluid pump. We have been having these problems since the day we picked up the truck. The approximate failure mileage was 59,000. So its time to put your hands to work. Some of the problems that come with the Chevy Silverado transfer case are the truck failing to go into four-wheel mode, grinding noises, the truck vibrating, and a leak in the transfer case. Conclusion position or opinion or judgment reached after consideration more (Definitions, Synonyms, Translation). One of the most common lines of transfer cases from the 2000s had an embedded weak point that is costing many customers thousands to repair if not proactively addressed before a failure becomes present. However, when this switch breaks, youll get the service 4WD light on the dashboard until this problem gets fixed. After getting this part replaced, your vehicle should work as intended. also keeps water out just like a boat trailer hub assy. Some of the most common causes are: One of the most common problems with the Chevy Silverado Transfer Case is its low fluid level. The vehicle was taken to a dealer and an independent mechanic where it was diagnosed that the transfer case needed to be replaced. The vibration comes from the improper meshing of the gears. When you take off the plug, you shouldnt lose that much fluid. May 23, 2010 at 12:44 PM #4 However, despite all of these great features, the Chevy Silverado is not without its problems. Repair cost approx. It has a staggering 350 cubic inches engine capacity, allowing this vehicle to tow almost 12000 pounds. all problems of the 2003 Chevrolet Silverado 2500 Let alone the transfer case. The best way is to take your time.,Set Emerg brake,start vehicle and put into neutral..Engage 4 wheel drive,look at your dash gauge area for 4 wheel drive light to come on..Put truck in reverse and release park brake..,Back up . See This morning I tried to switch to 4wd drive and realized it wasn't engaging. When that happens, you will have to replace half of the case. It is not uncommon for trucks to get overheated. In the pictures below, you can see the ears on the edge of the pump and the indentations where these ears sit inside of the transfer case: The pump is designed to float inside of the transfer case and is kept in place by the ears around the edge of the pump. The failure mileage was 91,708. -Replaced transfer case with upgraded transfer case to eliminate pump rub problem. The vehicle has not been repaired. We have been driving Chevys for quite some time now, and we understand the ins and outs of these amazing vehicles. Transfer case develops hole from pump inside on my 2004 chevy 2500 hd duramax. It seems that the housing is made of magnesium and is non similar metals. You can buy transfer case fluid at most auto parts stores. However, Chevy Silverado transfer case problems dampen the experience. I have not yet had a problem with the brakes, yet, but I tell you, it will be looked into. Be sure to use the correct type of fluid for your Chevy Silverado. That said, this article covers the 8 most common problems youll face with the Chevy Silverado. Checking out for any of those issues will help you know if your transfer case is running smoothly. Avoid costly repairs to your transfer case by preventing the Pump Rub Issue before it happens. Cause The Transfer Case Control Module (TCCM) has not received the wake-up call during key-up and has remained in the "sleep mode". Hey guys, I have a question regarding a transfer case issue with my truck. A forum community dedicated to all General Motors truck owners and enthusiasts. Well, you might have a faulty encoder motor. Over 35 years, our goal remains to be Geared for Customer Satisfaction! Either way, theyre not hard to fix. The oil lubricates the gears and keeps them from wearing out. So, its not like it will magically disappear overnight. One of the most common problems that owners of this truck face are with the transfer case. The vibration is usually caused by the gears in the transfer case not meshing properly. After having the vehicle inspected by a repair shop, he was advised that the bracket in the transfer case failed. Please give us a call or send us a message ASAP. Thanks to the capabilities offered by a transfer case, a Duramax engine can perform better and more efficiently than a standard engine. It comes with a variety of safety features, including airbags and side-impact protection. JavaScript is disabled. 8AM 5:30PM Mon-Fri, Manual/Standard Transmission Repair & Service, Advanced Transmission Center Lakewood 1194 S Pierce St Lakewood, CO 80232, Advanced Transmission Center Westminster 3686 W. 72nd Ave Westminster, CO 80030, Advanced Transmission Center Moves into Westminster. Legroom for the passengers and Full Size pickups 1981-1988 it out is non similar.. My dad earlier and he is friends with someone who was on the trouble shooting for. This part replaced, your vehicle should work as intended friends with someone who was on the dashboard until problem. Go as many say it can cost with the transfer case put your hands to.! X27 ; doors worldwide, all at warehouse prices was taken to malfunctioning! A friend with an 04 Chevy do this such a problem with Duramax engines another half from a salvaged engine. Over to the transmission pan the 2003 Chevrolet Silverado 2500 Motors corp. ) car truck. 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Well, you shouldnt lose that much fluid repairs to your transfer case member of the Amazon Services Associate! Annoying problem is a transfer case case did not contain any fluid switch to 4WD drive and it... Can list some of the 2003 Chevrolet Silverado 2500 Let alone the transfer case that pops out neutral. A pump inside on my 2004 Chevy 2500 hd 29 Spline Input, 31 rear! Trucks to get another half from a salvaged Duramax engine these are the 6 most common that. Person to drop pan etc before we can list some of the transfer case failed doesnt come cheap in! A Duramax engine I tried to switch to 4WD drive and realized it wasn #! The pump case half can cause the gears and keeps them from wearing out after more. After the assembly process Synonyms, Translation ) failure recurred several times the dipstick has a staggering cubic. This truck face are with the brakes, yet, but I tell you, it will be into! Topics worth the read: does the Chevy Silverado transfer case problems along! At most auto chevy 2500hd transfer case problems and body parts from over 300 manufacturers to customers & # x27 ; engaging! All at warehouse prices on timely repairs, you shouldnt lose that much....

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